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01-21-2019, 06:01 PM
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#1
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Member
Join Date: Jul 2018
Location: Seward NE
Posts: 78
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Earned my stupid badge today.
Decided today to replace a defective circuit board on my Atwood GC6AA-10E water heater with a dinosaur board. After checking the mounting holes decided that new holes needed to be drilled, but should be no problem since the case is insulated from the tank. WRONG- the case was tight against the tank and I now have a hole through the aluminum tank - SO - I have now attempted a temporary repair with a stainless screw, rubber washer and silicone. Anyone have any thoughts on this? As a final insult I discovered after the fact that I could have just reversed the mounting plate and used the original mounting holes. Some days!!
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01-21-2019, 06:15 PM
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#2
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Senior Member
Join Date: Jun 2016
Posts: 597
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Take it out or take the whole camper to a welder that knows how to weld aluminium.
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01-21-2019, 07:42 PM
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#3
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Senior Member
Join Date: Feb 2012
Location: Lynchburg, VA
Posts: 394
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I would think your repair is fine. Give it time and see if it leaks.
__________________
2011 Sabre Silhouette 260BHS
2017 F-350 XLT CC DRW 6.7L
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01-21-2019, 07:54 PM
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#4
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Senior Member
Join Date: May 2008
Location: Fraser, Michigan
Posts: 329
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I have heard that JB Weld works really good in a lot of situations.
__________________
Jim & Kathy
Bailey, waiting at the Rainbow Bridge
Gracie, a rescued Beagle
2007 Chevy Tahoe
2008 FR Surveyor 233T
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01-21-2019, 08:08 PM
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#5
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Member
Join Date: Jul 2018
Location: Seward NE
Posts: 78
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I am letting the silicone set for 24 hours before I put pressure to it. Hopefully it will get us through the next couple of months before we get home. Then I probably will remove the tank and have it welded. Either that or replace the tank. Either way it will be a PIA.
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01-21-2019, 08:56 PM
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#6
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Senior Member
Join Date: Feb 2017
Location: Portage wi
Posts: 668
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Hmmm let’s think a repair on a pressure vessel let’s see how well this can end. Would I chance it nope I’ve made too many pressure vessels go boom on purpose and seen many that have failed not on purpose
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2011 gray wolf 25rb
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01-21-2019, 09:22 PM
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#7
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Senior Member
Join Date: Mar 2014
Location: in the South, North West Middle Tennessee
Posts: 1,551
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Leave the screw in, remove the silicone and JB Weld to the rescue.
__________________
2017 F350 Dually 6.7
2019.5 Hathaway
He who dies with the most tools, wins!
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01-21-2019, 09:37 PM
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#8
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2018 Dynaquest 38TS
Join Date: Jun 2018
Location: Green Bay, Wi
Posts: 129
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Agree with the JB Weld I have fixed lots of stuff with it and no problems.
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01-22-2019, 05:33 AM
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#9
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Senior Member
Join Date: Jul 2015
Posts: 7,053
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__________________
2016 Rockwood Windjammer 3029W Diamond Edition
2015 Chevy 3500HD LTZ 6.0 Crew Cab 4x4 Long Bed 4.10:1 SRW
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01-22-2019, 07:01 AM
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#10
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"On the road again"
Join Date: Feb 2012
Location: Parker County Texas
Posts: 1,152
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Don't beat yourself up too much. We've all done (or will do) our stupid something. All we can do is hope it's something that won't cost us too much (in repair or hospital bills).
__________________
Robert & Estha Shiflet
Georgetown XL 378TS
Jeep Gladiator Willys Tow Vehicle
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01-22-2019, 01:46 PM
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#11
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Senior Member
Join Date: Sep 2011
Location: In a big child free home - except for me
Posts: 1,682
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dissimilar metals the tank and the screw. may not corrode today or this week but it will.
better to take it in and get it replaced or if its cheaper just order a new unit with a new board.
my tank was leaking at an outlet and it was cheaper to purchase a new gas electric than fix the gas only heater.
tank was 800 plus 15% tax here in Canada and $350 US on Ebay with warranty.
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TV 2018 Ford F250, hauling a 2018 KZ 331 TH 12 Sportster 5th wheel, packing a 2015 CF MOTO 800 U-Force SXS
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01-22-2019, 02:03 PM
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#12
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Member
Join Date: Feb 2014
Posts: 75
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I once removed the anode rod from an empty water heater without releasing the pressure. It sure did leave in a hurry. It took the door with it and some skin. I have no idea where the pressure came from as it was not even in use and was valved off.
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01-22-2019, 02:18 PM
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#13
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Senior Member
Join Date: Jun 2016
Posts: 597
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Quote:
Originally Posted by Jmkjr72
Hmmm let’s think a repair on a pressure vessel let’s see how well this can end. Would I chance it nope I’ve made too many pressure vessels go boom on purpose and seen many that have failed not on purpose
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I weld will hold just fine, they just need to have someone who knows how to weld aluminium do it, I weld aluminium all the time, easy to do, if you take a look at the water heaters they are not all one piece.
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01-22-2019, 03:26 PM
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#14
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Senior Member
Join Date: Jan 2018
Location: Southern MN
Posts: 479
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They say hind sight is 20/20.
We probably all have stories. I think your fix will hold a while, but I'm with a permanent fix. Maybe check with a shop that does auto radiator repair.
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01-22-2019, 03:34 PM
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#15
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Member
Join Date: Oct 2016
Posts: 63
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Will Alumaloy or steelaloy work?
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01-22-2019, 03:42 PM
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#16
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Senior Member
Join Date: Dec 2017
Posts: 954
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Re: stupid badge...you are in good company. We all have been given opportunities to learn good judgment.
Re: Fi--is it drinking water safe? We drink from our rig so that is important for us.
__________________
2016 RAM 3500 DRW 4x4 LB LoneStar, w/RDS 33Gal Aux tank, Timbrens, Andersen Ultimate2, SwiftHitch SH04
2018 Chaparral 360IBL w/TST507 TPMS, Lippert GC3 Autolevel, Furrion Backup Cam, Progressive HW50C
2006 RAM 3500 DRW LoneStar Edition
2011 Starcraft 392BHUw/Andersen No-Sway
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01-22-2019, 03:54 PM
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#17
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Pickin', Campin', Mason
Join Date: Aug 2015
Location: South Western PA
Posts: 19,144
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Welcome to the club!
We've all done things we wish we hadn't.
I think your screw repair will work just fine.
And for the pressure vessel worriers, it is water pressure not hundreds of pounds of pressure. There are plenty of other places it could just as easily leak. (plastic fittings, etc.) And while you'll get a bit more pressure in the water heater tank from heat expansion, it's not going to blow up because you have a screw in it!
As long as you use a water pressure regulator (which everyone should check pressure and use anyway) you'll be fine. I've MacGyvered a few water tanks this way myself around the home/farm. The rubber washer takes care of the dissimilar metals issue and the silicone will seal.
If it doesn't hold, remove it to be welded or get another water heater.
Don't beat yourself up.
Just keep an eye out for leaks.
__________________
2022 Cedar Creek 345IK 5th Wheel•Solar & Inverter•2024 Ford F-Series SCREW•7.3L•4x4•Factory Puck•B&W Companion•TST Tire Monitor w/Repeater•Sinemate 3500w Gen.
F&AM Lodge 358 Somerset, PA - JAFFA Shrine - Altoona, PA
Days Camped ☼ '19=118 ☼ '20=116 ☼ '21=123 ☼ '22=134 ☼ '23=118☼ '24=90
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01-22-2019, 04:06 PM
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#18
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Old Engineer
Join Date: Feb 2018
Location: UP of Michigan
Posts: 216
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I agree with 5Picker's advice.
__________________
2019 Dynamax Isata 3 24RW
Smart Car Towed 4 Down
Quote: "When all else fails, read the manual!"
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01-22-2019, 04:16 PM
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#19
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Senior Member
Join Date: Aug 2017
Posts: 2,303
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Earned my stupid badge today.
your fix should be just fine, I fixed a leak in a water pressure tank with a sheet metal screw years ago. Held all spring and summer. I used a scrap of leather for a washer. The water heater is equipped with a pressure release valve already to guard against thermostat failure that would over pressurize the tank.
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01-22-2019, 04:35 PM
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#20
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Senior Member
Join Date: Feb 2009
Location: Chesapeake, VA
Posts: 142
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Sorry for your problem, Roger Wo, but couldn't help but laugh. That is so us! We mounted an under the cabinet coffee maker in our first trailer, first time out we had no lights inside on that side of the TT. $142 later , we learned there are wires running through a hollow space on the bottoms of the cabinets. Yep, drilled right through one of those wires. Good luck.
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Don and Laura + Roo
Chesapeake, VA
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