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Old 11-18-2018, 01:30 PM   #1
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Maiden voyage 2019 30 Ds noisy

Hi there we just bought a 2019 fr3 30 ds. Found it noisy in the front end
So I added some things. The main thing was a baffle to not let the wind go straight into the heater I taped a 6 pack box to it so the air had to go around something. Also on each side at the dash there was foam missing at the corners so I filled them with batt insulation. I also foam taped the doors so they donít rattle and added sone chair pads to the mesh on the grill so it doesnít rattle in the wind. I plan on making all the adjustments more permanent when I get a chance. Hope this helps we had a great short trip. Weíre able to talk and listen to music
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Old 11-19-2018, 10:09 AM   #2
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Thanks for the post Im looking forward to seeing your more permanent fixes. I too just had my maiden voyage a few weeks ago in our 2019 33DS and it was noisy just as you described. Id be curious to see others an their fixes.
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Old 11-19-2018, 10:13 AM   #3
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very sad to see these new units being built so poorly
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Old 11-19-2018, 02:45 PM   #4
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I donít think there built poorly. I think itís a production line. The odd thing gets missed in interpretation or because of lunch etc. There cheaper for a reason but still have the same parts as the more expensive models. I knew that I was going to have some issues. I donít mind itís nice to have a new unit the last one was 22 years old. As far as the noise the wind hitting the heater intake made the most impact on the noise level. Most heaters have a hose that faces the motor top. I have never seen one that the opening is facing the grill.
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Old 11-19-2018, 05:17 PM   #5
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Quote:
Originally Posted by Iankerr View Post
Hi there we just bought a 2019 fr3 30 ds. Found it noisy in the front end
So I added some things. The main thing was a baffle to not let the wind go straight into the heater I taped a 6 pack box to it so the air had to go around something. Also on each side at the dash there was foam missing at the corners so I filled them with batt insulation. I also foam taped the doors so they donít rattle and added sone chair pads to the mesh on the grill so it doesnít rattle in the wind. I plan on making all the adjustments more permanent when I get a chance. Hope this helps we had a great short trip. Weíre able to talk and listen to music

I ended up using black silicone caulking in the grill between the opening. It stopped the grill from humming and rattling.

FR3 thread: Noisy cockpit Post #11: .

I used black weatherstriping around the grill everwhere it touched. I am going to do something about your heater intake suggestion.
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Thanks for your post.
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Old 11-19-2018, 07:30 PM   #6
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I think the silicone is the way to go looks good
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Old 11-19-2018, 07:32 PM   #7
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I was wondering if stryrofoam under the cockpit might help has anyone tried it.
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Old 11-20-2018, 02:30 PM   #8
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Styrofoam squeaks?

Quote:
Originally Posted by Iankerr View Post
I was wondering if stryrofoam under the cockpit might help has anyone tried it.
Don't use styrofoam if there's any movement or flexing. The squeaking will drive you crazy.

Larry
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Old 11-20-2018, 04:55 PM   #9
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I found the same thing when we picked ours up a couple of months ago, excessive noise. Checking the engine cover I found the bolts were too long and bottomed out on the steel structure below the wood. They didn't pull the cover the cover down to seal. I shortened the bolts, then added additional rubber seal (auto zone) around the angled surface under the dash where the cover and the angled surface also mismatched. This helped a great deal. My suggestion is check your cover fit as well.
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Old 11-20-2018, 05:09 PM   #10
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Thanks Ianker, this was my next project after doing all the suspension stuff. I will take a look at your fixes today. Also planning on buying some noise dampener material and try seeing where I could put that, was thinkin doghouse cover and maybe in front of cover.


One thing I was going to look at is the air engine air intake, the engine pulls in a lot of air and was thinking the air rushing in might create a bit of wind noise as the intake is right under dash. Thinking maybe some way of expanding opening with a sheet metal extension similar to the way a heat register goes from 4" ducting to a 4"x11" opening and perhaps just one 90 degree angle to face toward grill. Any thoughts on this?
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