Well, the deed is done, reasonably painless and completed at leas an hour before the Tornado Watch came into effect. If any one is interested I cut out the rotten wood for the whole width of the slide-out, this went back about 12" do I cut out a piece 15" deep. I replaced this with a 7ft x 15" piece of 3/4" ply, making sure to use adequate sealant where the two pieces joined.
This went in easily after removing the bottom trim across the width of the slide out and also the trim piece on either side. In the process of doing this I may have found the cause of the problem, two screws had been over-torqued and had snapped, this may have left a sloppy fit allowing water to enter behind the trim and get to the wood. This is the first time that trim has been off since new, so I guess it left the factory that way.
Prior to starting all this I removed the drawers and night stand from the side of the bed. I also removed the bed decking. Word of warning, open up the under bed storage area fully and remove the gas struts, they are powerful, and if not removed it makes taking the bed deck of difficult.
All in all, most of the time is spent doing interior stuff like prepping the bed area. A quote for having this done by a local repair facility was upwards of $1500, total cost to me was around $50.00
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