Progression
Making some progress. Entire bathroom is out, walls, fixtures, and floor down to the plastic membrane. We were going to remove the bunks for ease of access to the floor, but that proved to be a lesson in futility because we can't figure out how to detach them from the half wall where the TV is mounted, so we're working around the bunks.
To reinforce the existing floor around the damaged area I'll be coating the existing wood with epoxy wood hardener. I've seen some videos of people actually injecting epoxy into the floor (between the layers), which I'm still exploring.
We will also be removing the existing vinyl floor and putting in new, less 1980's style vinyl planks (woodgrain). The vinyl in our trailer is not attached to the subfloor, so I can just cut around the cabinets and remove it.
Obstacles we've encountered:
1. Removing walls/cabinets. Some of the screws put in at weird angles or you need to remove additional walls, if you're determined to remove a specific piece. For example, when trying to remove the bathroom cabinet we realized that the screws holding the cabinet were inserted from the fridge side, so we'd need to remove the fridge to properly detach the cabinet.
2. Be careful not to cut through the membrane underneath. It can be patched, but just be cognizant of it.
3. Parts may not be as readily available as you want. Or they might not exist. For example, the shower surround is 48H x 40W x 24D, I cannot find a 48"H shower surround.
4. If you encounter floor damage, or any other damage, trace it back until you can't find any more damage. This may involve removing things you don't want to remove, see above.
5. Reinforcing the floor is by far the biggest obstacle. There are no supports in the floor, just vacuum bonded luan and foam insulation. I had to create a new frame (picture attached) which will be bolted to the aluminum frame on 2 sides (rear and passenger side). And on the other "long" side, parallel to the rear, will be supported by new aluminum supports that I'll be attaching to the trailer frame/supports for the black and gray tanks.
Ultimately, you're going to encounter some stuff that makes you scratch your head and you'll need to do some creative engineering.
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