Quote:
Originally Posted by bleedwater
Image of the finished repair
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Quote:
Originally Posted by bleedwater
Image of the finished repair
|
My adapter failed at the worm screw seen in this picture after two perfect days of hot water camper use. The worm screw clamp became loose enough to allow the red braided hose to blow off of the brass fitting in the picture.
I prayed and felt I should ask Oetiker if they could me. I asked for customer support at the phone number posted on the web for the Oetiker manufacturing plant in Marlette, MI. and left a message explaining my problem. That afternoon application expert Larry Krawczyk called me back. He needed my measurements for the hose Outside Diameter (18.02mm), hose Inside Diameter (13.75mm) and Outside Diameter of my brass hose barb fitting (13.49mm at barb maximum and 12.82mm at minimum between barbs). Those measurements came from inexpensive 6 inch caliper. Larry suggested a clamp (Oetiker 16700020 018.5-706R 10 15.3 – 18.5 Stepless Ear Clamp). I got some clamps, bought a spare brass fitting (Straight Adapter for 1/2" Hose ID x 1/2 NPT Male) and did some practice clamping on a scrap portion of the hose. Perfect!
The hose is still slightly larger than the brass hose barb. DO NOT put teflon tape on the hose barbs attempting to make the hose barb seem snug inside the hose. The Oetiker clamp will close a small gap just fine.
Where to place the Oetiker clamps? I decided to use two clamps (with the ears in opposite directions) not just one clamp. Put both hose clamps on the hose loose. Stick the brass hose barb inside the hose. Hose OD is 18mm and Oetiker clamp is 18.5mm so clamps go onto the hose easily. Next use the clamp tool to just barely pinch the clamp enough that you can still position the clamp but it stays where you position it (trying to get 18.5mm down to 18mm so it slides less freely). See if the clamp will quit sliding around before you even hear a click from the tool. I found if I removed the clamp tool as soon as I heard the first audible click, it was still fine. The tool has a paw you can disengage to remove the tool if you get a click. Ok position the clamp far enough from the raised brass six sided wrench grab that your clamp tool will NOT hit the wrench grab when you apply pressure (I moved back 3/16" by pressing and then removing a 3/16" allen wrench between the wrench grab and the Oetiker clamp to do final positioning). Once positioned, clamp the Oetiker clamp nearest the wrench grab. Then I positioned the remaining Oetiker clamp right next to the first one and tighten.
This description may seem too careful, but if you practice it is very simple. However if you mess up those clamps can be hard to get off, you might have to cut off the brass fitting by cutting the hose and then the hose gets shorter. So be careful. Take your time. Unlike a screw-on hose clamp which you could tighten as the last step, here you clamp the brass fitting to the hose first. After that you hand tighten the female fitting (with teflon tape on the brass fitting threads) as the last step. You will need to think ahead for a way to hold the brass fitting firm when while you hand tighten the female fitting with your fingers.
This was tested and is leak free with hot water. The hose will not blow off of the brass hose barb fitting.