Power converter upgrade suggestions

Bamabounder

New Member
Joined
Sep 26, 2024
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3
Hello community, I just joined and am.in need of guidance. I have a 1990 Fleetwood bounder ( 34' GM chassis) and I am looking to upgrade the power converter. The OEM converter is a Power Dynamics PD7655 and I need suggestions of what converters would be a good upgrade replacement.
Thanks in advance for your help.

Regards
Bamabounder
 
Moved thread from the Modifications and Updates section to the Electrical, Charging Systems and Solar sub-forum since the OP's questions are specific to that particular sub-forum.
 
what do you need it upgraded for?

All new converters should now be Lithium capable
if you go lithium and have solar you may not need upgrade
55amps is fast enough for charging and powering 12v side

if you go higher amps your wiring may need attention
and especially the negative to frame connection... It may need improving as the old connection may have paint on the frame

the PD lasted for years .... I would just use the same brand and size
but fix/upgrade wiring where needed
 
what do you need it upgraded for?

All new converters should now be Lithium capable
if you go lithium and have solar you may not need upgrade
55amps is fast enough for charging and powering 12v side

if you go higher amps your wiring may need attention
and especially the negative to frame connection... It may need improving as the old connection may have paint on the frame

the PD lasted for years .... I would just use the same brand and size
but fix/upgrade wiring where needed
Thanks for your response Aussieguy. I can see that I didn't word my question correctly. The current PC, 1: is 34 years old. 2: Keeps tripping breaker. Since PD doesn't produce this particular converter any longer, my question was more about replacement options than upgrading.
 
converter should not trip breakers .... Just the one breaker that sends power to the converter

If you got a lot of 120v breakers tripping it is NOT the converter


which breakers are tripping
have you replaced any of them

disconnect the LOAD turn OFF your 120v stuff and methodically test why the breaker is tripping
breakers can get OLD and not perform properly

Probably BEST you have someone with good electrical skills look at it
120v is pretty dangerous
 
Last edited:
If you are using lead acid batteries and have no plan to change to LiFePo4 (Lithium) batteries I would recommend a Progressive Dynamics PD9260 converter. It's a "deck mount style which can be mounted in any convenient location as it's not integrated into the power distribution center.

If planning on upgrading to "Lithium" batteries in my opinion one of the best converter/chargers for either is the Victron Phoenix IP43 12/50 unit. Bluetooth feature allows one to set custom charging profiles (or use pre-programmed ones) and monitor it's operation via smart phone. Also does not require cooling fans so it's totally silent.

Installed with a Victron BMV-712 or Smart Shunt monitor and it adjusts it's output voltage to insure the desired charge voltage at the battery is met. In short it compensates for voltage drop between where it's installed and where batteries are located. Can eliminate the need to upgrade existing wire size to improve charging. The factory installed wire is usually enough for dc power use requirements from distribution panel but when charging (often close to upper end of wire rated capacity) the voltage drop causes charging to drop to lower float voltage prematurely.

Yes, the Phoenix charger is more expensive but good things often are. In this case it's well worth it and I'll never change from mine.

A note on 30 year old Converter/Chargers. Most all were single voltage output units, usually around 13.2 volts. Some might have had the ability to "jumper" or switch to a higher voltage (~13.6v) to speed charging when using a generator. Multi-stage Converters with automatic "Boost; Absorption; and Float" charge levels didn't arrive until the late 90's-early 2000's. My 1995 TT was a "Single" and my 2018 was a "Multi" (which is now a Victron Phoenix).


Aussieguy---

Bad converters can often cause a breaker to trip. OP didn't say "BreakerS" just mentioned a single breaker which is mostlikely the one powering the converter.
 
If you are using lead acid batteries and have no plan to change to LiFePo4 (Lithium) batteries I would recommend a Progressive Dynamics PD9260 converter. It's a "deck mount style which can be mounted in any convenient location as it's not integrated into the power distribution center.

If planning on upgrading to "Lithium" batteries in my opinion one of the best converter/chargers for either is the Victron Phoenix IP43 12/50 unit. Bluetooth feature allows one to set custom charging profiles (or use pre-programmed ones) and monitor it's operation via smart phone. Also does not require cooling fans so it's totally silent.

Installed with a Victron BMV-712 or Smart Shunt monitor and it adjusts it's output voltage to insure the desired charge voltage at the battery is met. In short it compensates for voltage drop between where it's installed and where batteries are located. Can eliminate the need to upgrade existing wire size to improve charging. The factory installed wire is usually enough for dc power use requirements from distribution panel but when charging (often close to upper end of wire rated capacity) the voltage drop causes charging to drop to lower float voltage prematurely.

Yes, the Phoenix charger is more expensive but good things often are. In this case it's well worth it and I'll never change from mine.

A note on 30 year old Converter/Chargers. Most all were single voltage output units, usually around 13.2 volts. Some might have had the ability to "jumper" or switch to a higher voltage (~13.6v) to speed charging when using a generator. Multi-stage Converters with automatic "Boost; Absorption; and Float" charge levels didn't arrive until the late 90's-early 2000's. My 1995 TT was a "Single" and my 2018 was a "Multi" (which is now a Victron Phoenix).


Aussieguy---

Bad converters can often cause a breaker to trip. OP didn't say "BreakerS" just mentioned a single breaker which is mostlikely the one powering the converter.
TitianMike, thank you for the information. This is exactly what I was searching for.
 

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